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2003 – 2011 Volkswagen 1.9L | 2.0L TDI Engines

Description

TURBO UPGRADE FOR 1.9L | 2.0L VW TDI ENGINES

VW 1.9L Turbo Upgrade

Part number: 778445-5002S 1.9L (175HP*)

The Garrett GT1749V is the first performance upgrade / replacement turbocharger available to the Aftermarket for Volkswagen 1.9L TDI BEW Engines. The GT1749V comes equipped with a smart actuator, an industry exclusive, and a position sensor, which enables the turbocharger to communicate automatically with the Engine Control Unit (ECU). The kit is easy to install and suitable as a performance upgrade or replacement turbocharger. The Garrett VW TDI Kit also promotes a longer turbo and engine life span and increased reliability by lowering exhaust gas temperatures. Replaces VW OE Part Numbers: 038 253 019 S & 038 253 014 E Model: KP39 (3K)

VW 2.0L Turbo Upgrade

Part Number: 838946-5001S 2.0L (190HP*)

The Garrett GTA1749V is a performance upgrade / replacement turbocharger available to the Aftermarket for Volkswagen 2.0L TDI BKD/BKP/AZV engines. The GTA1749V comes equipped with a larger compressor wheel for increased flow and bolts directly to the stock engine manifold flange. The turbo is easy to install and suitable as a performance upgrade or replacement turbocharger. The Garrett VW TDI turbo also promotes a longer turbo and engine life span and increased reliability by lowering exhaust gas temperatures. Includes the Latest Technology Tailored to Your Diesel Performance Needs: – Garrett patented Variable Nozzle Turbine (VNT™) design – GT wheel aerodynamics. Replaces VW OE Part Numbers: 03G 253 010 J & 03G 253 010 J V100

* Estimated. Performance results of this product are highly dependent upon your vehicle’s modifications and tuning/calibration. The horsepower numbers represented above are calculated based strictly on choke flow of the compressor map (total turbo capability), which represents the potential flywheel horsepower.

IMPORTANT PRODUCT INFORMATION

“Garrett Performance Kits are professional aftermarket products only designed for certain racing vehicles driven on particular racing tracks and shall only be used on racing vehicles that will never be driven on public roads or highways. Garrett Performance Kits are not legal for the use in vehicles on public roads or other roads to which public road law applies. Any vehicle modifications using Garrett Performance Kits are AT YOUR OWN RESPONSIBILITY and AT YOUR OWN RISK. Only use Garrett Performance Kits in compliance with all applicable laws, regulations, and ordinances (including but not limited to emission, noise, operating license, performance, safety, and type-approval aspects). A vehicle modification using Garrett Performance Kits may particularly affect or void a vehicle’s warranty, operating license or type-approval. Moreover, only use Garrett Performance Kits in compliance with all applicable racing and racing track provisions. It is YOUR OWN RESPONSIBILITY AND RISK to ensure that your Garrett Performance Kit fits your vehicle and area of application. YOU MUST ENSURE LAWFUL AND SAFE OPERATIONS AT ANY TIME. You should particularly consult the owner’s manual and service manual of your vehicle. You should also contact your vehicle’s manufacturer to determine what effects modifications may have on important aspects such as safety, warranty, performance, etc. Only install and use Garrett Performance Kits if you have fully read and understood this important safety information and if you fully agree with the terms and conditions set forth therein.”

2003 – 2011 Volkswagen 1.9L | 2.0L TDI Engines

Compressor Map & Exhaust Flow Chart

Compressor Map

2003 – 2011 Volkswagen 1.9L | 2.0L TDI Engines

Performance Comparison Sheet

 

Compressor Turbine
Volkswagen TDI 1.9L 2.0L Upgrade Turbo PN HP* Inducer Exducer Trim A/R Inducer Exducer Trim A/R
VW 1.9L TDI (BEW Engine) VNT 778445-5002S 175 36mm 49mm 55 0.46 43mm 38mm 76 0.61
VW 2.0L TDI (BEW Engine) VNT 838946-5001S 190 36mm 49mm 55 0.46 43mm 38mm 70 0.61
VW 1.9L | 2.0L Turbo Upgrade Application
VW 1.9L VW 2.0L
2003.5 – 2006 Volkswagen Beetle TDI 2.0L TDI BKD/BKP/AZV engines
2003.5 – 2006 Volkswagen Golf TDI 2003/10-2009/07 – Golf V Mk5 A5 (PQ35) (typ 1K)
2003.5 – 2005 Volkswagen Jetta TDI 2005/08-2011/05 – Jetta A5 (PQ35) (typ 1K)
2005/09-2010/05 – Passat B6 (typ 1T) – BKP
2004/02-2010/05 – Skoda Octavia Mk2 (typ 1Z) 2nd gen. [AZV for 136HP]
2009/01-2010/03 – Skoda Superb B6 (typ 3T) [BKD EA188]
2005/07-2011/09 – Leon Mk2 (typ 1P)
2004/03-2011/09 – Seat Altea
2004/04-2009/05 – Seat Toledo 3
2003/08-2007/05 – Audi A3 (Typ 8P)

2003 – 2011 Volkswagen 1.9L | 2.0L TDI Engines

Download Section

Item Link
Flyer Click to download
Installation Instructions 1.9L Click to download
Installation Instructions 2.0L Click to download
File Name Link View
Compressor Map Download View
Exhaust Flow Chart Download View
Product Photo Download View
Speed Sensor Kit Installation Instruction Download View

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